Solutions

APPLICABLE

√Cylindrical lithium battery

√Soft lithium battery

√Hard-shell lithium battery

√Positive and negative plates

√Cellphone battery

The final product is graphite powder, cobalt acid lithium, aluminum and copper.

The lithium battery recycling line (such as ternary lithium batteries and lithium iron phosphate batteries) uses a systematic process to efficiently extract and recycle metals such as lithium, cobalt, nickel, manganese, iron, and copper, while avoiding environmental pollution caused by electrolytes and heavy metals.

I. Core Processing Process

1. Pretreatment: Reduces safety risks and removes interfering components.

2. Crushing and Sorting: Dissociates the battery structure and separates different materials.

3. Wet/Pyrometallurgical Extraction: The core process for separating and purifying metals.

4. Environmentally Friendly Treatment: Fully controlled pollution control to eliminate secondary contamination.

II. Line Features: Safe, Efficient, Environmentally Friendly, and Highly Adaptable.

High Safety: Full inert gas protection, leak-proof design, and automatic fire extinguishing system mitigate the risk of battery short circuits and combustion at the source.

High Recovery Efficiency: A single line can process 10-500 tons of battery material per day (depending on scale), achieving recovery rates exceeding 95% for cobalt, nickel, and lithium in ternary batteries and over 90% for lithium in lithium iron phosphate batteries. Outstanding Environmental Performance: The wet process reduces acid and alkali usage, while the pyrometallurgical process is equipped with an exhaust gas recovery system. Wastewater and solid waste are treated to standards that meet international ISO standards.

Wide Compatibility: It can process lithium batteries of various types and specifications, including consumer electronics batteries (such as mobile phone batteries), power batteries (such as new energy vehicle battery packs), and energy storage batteries.

High Level of Automation: From discharge and disassembly to leaching and purification, the entire process is automated using robotics and PLC control systems, reducing labor costs and operational risks.

III. Application Value: High Economic Benefits

Economic Benefits: Cobalt (approximately 5-20%), nickel (approximately 10-30%), and lithium (approximately 1-5%) in lithium batteries are all high-value metals. The recycling value of each ton of used power batteries can reach tens of thousands of yuan. The cost of recycled materials is 30-50% lower than that of virgin materials, allowing them to be directly supplied to battery companies (such as CATL and BYD), forming a closed loop of "recycling-regeneration-production."

Lithium battery recycling lines utilize a systematic process of "pretreatment - crushing and sorting - extraction - regeneration - and environmentally friendly treatment" to efficiently recover high-value metals from used lithium batteries and regenerate materials. They are crucial equipment for addressing the "battery retirement wave" and promoting the sustainable development of the new energy industry. In the future, lithium battery production lines will be upgraded to achieve higher recovery rates, lower energy consumption, and more intelligent and environmentally friendly processes, further reducing costs and improving the performance of recycled materials, providing core support for a green circular economy.